KPI Focus
This KPI measures how well the operative buyer controls and resolves operational deviations that interrupt normal Procure-to-Pay and supply flows.
The KPI focuses on:
- visibility of open deviations
- speed and discipline in resolving them
- maintaining flow, not analyzing root causes in depth
Content….
Why Deviation Management Is a Core Operational KPI
Deviations are unavoidable in operational purchasing:
- deliveries can be incorrect or non-conforming
- invoices may not match PO or goods receipt
What distinguishes a professional operative buyer is not the absence of deviations, but:
- having control over open issues
- resolving them within reasonable time
- preventing backlog and operational noise
Unmanaged deviations lead to:
- blocked invoices
- delayed payments
- frustrated suppliers
- internal dissatisfaction
- loss of trust in procurement processes
KPI Definition – Deviation Management (Level 1)
What the KPI measures
The KPI measures:
- the number of open quality deviations (NCRs)
- the number of open invoice deviations
- and how long they remain unresolved
This KPI answers the question:
“Do we have control over our operational exceptions?”
Deviation Types in Scope
A. Quality Deviations (NCR)
Triggered by:
- wrong material
- damaged goods
- incorrect specifications
- missing documentation
Resulting in:
- NCR creation
- blocked material or delivery
- need for resolution (return, rework, accept, scrap)
B. Invoice Deviations
Triggered by:
- price mismatch
- quantity mismatch
- missing PO reference
- incorrect tax or currency
Resulting in:
- invoice block
- manual investigation
- credit note or correction
KPI Structure – Open Deviation Control
Step 1 – Deviations Identified
- NCR created or invoice blocked
- Deviation registered in system
- Owner assigned
Step 2 – Deviations Open
- Deviation not yet resolved
- Awaiting:
- supplier response
- internal decision
- correction or credit
Step 3 – Deviations Resolved
- NCR closed with disposition
- Invoice matched and released for payment
KPI Measurement – Two Core Views
KPI A: Number of Open Deviations
- Total open NCRs
- Total open invoice deviations
Used to:
- understand workload
- detect loss of control early
KPI B: Deviation Aging
- Average age of open deviations (days)
- Optional aging buckets:
- 0–7 days
- 8–30 days
- 30 days
This measures resolution capability, not volume.
KPI Target (Example)
Targets should be realistic and category-dependent.
Example:
- No open deviations without owner
- Average resolution time:
- NCR: ≤ 30 days
- Invoice deviation: ≤ 14 days
- No deviation older than:
- 60 days without escalation
Data Source (KPI Database)
Typical sources:
- Quality system (NCR log)
- ERP invoice block reports
- AP deviation lists
This KPI database acts as:
- a deviation backlog overview
- a prioritisation tool
- an operational control dashboard
Desired Effect of Measuring This KPI
The organization aims to:
- prevent accumulation of unresolved issues
- reduce operational stress
- improve supplier and AP collaboration
- ensure smooth cash flow
- maintain credibility of procurement processes
What This KPI Does Not Measure
This KPI does not measure:
- supplier quality performance
- root cause effectiveness
- cost of poor quality
Those belong to:
- supplier KPIs
- tactical quality management
- supplier development programs
Link to Buyer Performance
A high number of old open deviations indicates:
- lack of prioritisation
- unclear ownership
- reactive working style
A low and stable deviation backlog indicates:
- strong daily routines
- clear accountability
- effective cross-functional cooperation
Future Development (Higher Maturity)
At higher maturity levels, this KPI can evolve to:
- deviation recurrence rates
- root cause closure rate
- supplier-specific deviation trends
These belong to future development, not core operational control.
Summary
- Deviations are normal — backlogs are not
- This KPI measures:
- control
- discipline
- resolution capability
- It provides a clear picture of:
- workload
- operational maturity
- process health
Use the tag KPI to find more information about procurement KPIs. Learn more about KPI generic defined by Wikipedia.